The ignition rod (hot rod) can be replaced at home in approximately 20-30 minutes. You will need a Phillips-head screwdriver and a flathead screwdriver.
Ensure the grill is completely powered off and unplugged. Wait at least 1 hour after the last use, as the ignition rod reaches extreme temperatures and retains heat.
Replacement Steps
- Remove the grill grates, drip tray, and heat baffle to expose the firepot.
- Locate the ignition rod, a ceramic-tipped rod protruding horizontally into the firepot from the side.
- Remove the 2 screws securing the ignition rod bracket.
- Photograph the wiring connection before disconnecting it for reference.
- Disconnect the ignition rod wiring from the controller or from the inline connector, if present.
- Slide the old rod out of the bracket.
- Insert the new ignition rod and secure it with the bracket screws.
- Reconnect the wiring.
- Reassemble the grill interior and run a short startup test to ensure everything is working properly.
Hot Rod Replacement Videos
- ZPG-200A: Watch here
- ZPG-450A/B: Watch here
- 600 Series: Watch here
- 700 Series: Watch here
- 1000 Series: Watch here
- ZPG-11002B: Watch here
- ZGRILL ZPG-450A New Design Hot Rod Replacement: Watch here
- ZGRILL ZPG-550B2 New Design Hot Rod Replacement: Watch here
- ZGRILL ZPG-550B4 Hot Rod Replacement: Watch here
