Grinding, Clunking or Squeaking Noises — What's Normal?

Some noise from a pellet grill is completely normal. Here's a guide to help you distinguish normal sounds from those that may need attention.

SoundNormal?What It Is
Low hum from the rear or bottom✅ YesInduction fan running normally
Ticking or clicking as the grill heats up✅ YesMetal expanding from heat — normal for all steel grills
Grinding / crunching from the hopper area✅ YesAuger turning and breaking down pellets as it feeds
Occasional pops or crackles✅ YesPellets combusting in the firepot
Loud grinding or rattling from the auger area⚠️ CheckPossible pellet jam or debris caught in the auger
Clicking or buzzing noise⚠️ CheckWires touching the blades of fan or auger motor especially after any repairs
Loud banging or clunking on startup⚠️ CheckCheck for loose screws or components inside the barrel

To prevent this issue from happening again, here are two solutions you can try:

  • Try a brand of pellets with shorter lengths: Ideally, your wood pellets should be less than 1cm in length.
  • Remove the protective guard at the bottom of the hopper: Gently pull out all the cables, ensuring they’re away from the blades of the fan or motor. Use a zip tie to secure them. Finally, reinstall the protective guard in its original position.
Z Grills troubleshooting image